Modifications for the Kenwood TS-180

TS-180S Trouble Sheet


ALC deflection low Replace D21 on IF unit from 7.1 to 9.0V zener.
Readjust all ALC pots.

IF #2 OUtput low Bridge R77 position, replace R78 with R77 470 ohms. See TKC service Bulletin.

RX Noise (OSC CAR leakage) Shorten L31, L33 leads as much as possible.

Increase NB effectiveness Replace L31, L33 for 33 uh to 27uh, with SHORT leads.

RX noise from strong signals Replace L30 10uh on the IF with self shielding type (new part L40-1035-21).

TX audio distortion Adjust T15 on the IF approx 1/2 turn back, readjust all ALC pots up.

10 M PLL unlock change: R77 from 6.8 K to 4.7 K ohm, R94 from 8.2 K to 6.8 K ohm on the PLL unit.

TX audio distortion Adjust 10 W bias for 150mA, 100 W bias for 100mA.

Unlocked all bands Check L2, (Q2 B+) in the PLL unit.

FM'ing with DFC See service bullein of 9/10 for L12, L13 change and add resistor and shield.

40 Mlow alc, See bulletin 9/14 change C14, 17.
TS-180S Use with a Linear Amplifier


  1. Fast Protection with a Linear:

    For complaints of fast protection, such as when operating CW semibreak-in with a linear, check C73 at the base of Q1 on the LPF unit X51-1180-00. If it is a 1uf, change to 3.3 uf, 25v or greater. This will compensate for slow linear relay closure.

  2. Premature Protection

    The radio should protect at 3:1 SWR, or at 24W open (no) load. To test the protection circuit, load the radio at 24W into a know 500 ohm dummy load through a Bird 43 wattmeter. Disconnect the load from the wattmeter. The protection light should just lite. Adjust the protection pot VR1 on the LPF unit for protectio at 24W with no load.

  3. For complaints of VOX CYCLING, MEMORY JUMP, READOUT JUMP, or TONE "BEEP" at key up or down with a linear amp, suspect linear induced relay transients entering the radio via the ASSY relay wiring.
For example, DRAKE L4B linears before Serial Number 5500 do not have a quench diode across the DC operated relay. Install a 1N4005 or equivalent across the relay in the linear to eliminate the back EMF induced by the linear into the TS-180S. Similarly, Henry linears also don't have a diode across the relay and may give these symptoms when operated with a TS-180S.
TS-180S Low Pass Filter Optional Changes

Author: Trio-Kenwood Communication, inc.


Service bulletin no. 41 (4-9-1979)
  1. Transmitter ALC levels may be increased by these optional component changes. Check for correct component values when installing the CK-18 kit.

    On the LPF Unit X51-1180-00 change:
    7 MHz
    
    C14 from 470pf to 390pf  (CM93D2H391J)
    C17 from 470pf to 390pf  (CM93D2H391J)
    
    18 and 21 MHz
    
    C25 from 27pf to 39pf    (CC45CH2H390J)
    C26 from 82pf to 68pf    (CC45CH2H680J)
    C28 from 82pf to 120pf   (CC45CH2H121J)
    C29 from 27pf to 39pf    (CC45CH2H390J)
    
    24.5 and 28 MHz
    
    C30 from 18pf to 39pf    (CC45CH2H390J)
    C34 from 18pf to 39pf    (CC45CH2H390J)
    
    All capacitors should be 500V silver mica or disc ceramic, 5%.
    ALC Adjustment. After these component changes, perform ALC alignments 4-4, 4-5, and 4-6 as listed in the Service Manual. Be sure to adjust to spec.; incorrect meter zero (4-4), output exceeding 95W (4-5), or failure to peak T1 (RF unit) and L15 (IF unit) (4-6) will result in low or no ALC and possible future damage to the power amplifier.

  2. Fast protection with a linear amplifier. While working in the LPF unit, check the value of C73 (base of Q1). If it is 1uf, change to a 3.3 uf @ 25v dc tantalum (CS15E1E3R3M). This will compensate fro slow linear amplifier relay closure.
Note:
These changes are at the owners option and may not be performed in warranty.
BS-8 Alignment with the TS-180S Transceiver


The SM-220/BS-8 scope combination are fully compatible with the TS-180S transceiver. However, as the TS-180S does not have a 25kHz calibrator, BS-8 alignment will not be in accordance with the SM-220 Operating Manual.

Procedure:

Install the BS-8 in accordance with the SM-220 Manual, however, leave the scope covers off until step 1 is completed (If input alignment.) See note 1.2.

Perform steps 8.4.1, 8.4.2. steps 8.4.3, 8.4.4 do not apply to the TS-180S. After step 8.4.2. continue:

  1. With the Marker ON, turn the transceiver ON, and in the USB mode, any band, you should hear the scope Marker directly injected into the IF.
    Peak T201, the BS-8 input IF transformer, for maximum signal into the TS-180S. This transformer is not shown in Fig. 8-2, but is the only other adjustment on the BS-8, and is located below the three identified sccess openings. If you cannot hear the Scope Marker in the TS-180S, turn the marker off and tune a local station on the 1.5 MHz band. Peak the drive control, and then peak T1 in the BS-8 for maximum amplitude at scope center and equal roll-off at the display edges. See note 1 Page 2.
  2. Turn of TS-180S, 1.5 MHz band, and tune to the local AM broadcast station nearest 1.6 MHz.
  3. Enter this frequency in the M1 Memory. Depress the DSP/Diff pushbutton for a differential display.
  4. Tune up and down approximately 100KHz, observing the scope display. Note the verticale displacement of the original frequency to the left and right. If equal, or linear displacement is obseved, stop.
  5. If the display does not shift equally when tuned up or down frequency, adjust VR202 for linearity of scan width. Then reset to the center frequency (by the cope Marker or retuning the transceiver). Reset TC201 if necessary. Repeat two or three times for correct scope center frequency, and linear display.
  6. Turn the TS-180S off, and the scope marker on. Switching between 100khz and 20khz scan widths, the marker should appear at scoep center, and should not shift. Repeat step 5 if there is a shift.
Notes:
  1. A Bs-8 previously aligned to a TS-820 or TS-820S need only have step 1., input alignment, performed.
  2. Preset TC201, VR201, VR202 at their center. When alignment is complete, these adjustments should not be at their extreme limits. This will result in unstable Pan display operation. Rather, they should be somewhat within their center range.
Please make these changes in your service manual.
TS-180S CW Delay During VOX Memory Operation


2-7-80

Some operators may report missing the first dit during CW VOX operation on the memories. This will occur only in early units, and may be improved by changing one capacitor in the DFC.

On the DFC VCO unit X50-1550-00, check C3 at the base of Q3. If C3 is a 22uF electrolytic, change to a .01uf disc. No adjustments are necessary.
TS-180S Low 40M ALC


9-14-79

Please annotate your service manual.

Some operators may experience intermittent reduction or loss of ALC, especially after several minutes transmit time.

On the LPF unit X51-1180-00, change C14, C17 from 470 pf to 390 pF. Check ALC level and adjust if necessary, per section 406 ALC meter adjustmet, TS-180S service Manual.

New part: CM93D2H390J 390pF +/- 5% 500v mica or ceramic

Please annotate your Service Manual.
B>TS-180S VFO Stability


12-29-80

VFO drift characteristics may be improved by changing a capacitor value and location in the VFO.
  1. Begin by calibrating the analog dial to the Digital Display at 14.000.0 MHz. DO NOT disturb this calibration while working on the VFO.

  2. Turn off the main power and remove the VFO unit by two 3mm hex head bolts.

  3. Withdraw out the front panel and unplug the leads.

  4. Remove the VFO cover by five Phillips head screws.

  5. Remove C17 from the PCB. This may be cut flush to the board.

  6. Install the 18 pF yellow cap across the tank coil terminals. Position the cap near the coil.

  7. To reassemble, performs steps 3, 2. Snug all VFO case screws. A later complaint of frequency jump would indicate a loose VFO shell.

  8. Turn on the radio and check analog dial calibration against the Digital Display. Adjust VC1 (center of the Seal Tape) only if the zero- point has moved.

  9. VFO linearity final check: The Digital readout and analog dial should agree to within +/- 2 kHz at every 100 kHz dial point.
New Part: 18 pF CC45RC1H180J
Old Part: 18 pF CC45PG1H180J

Analog Dial Calibration
  1. Calibrate the main knob to 50 kHz analog against the digital display.

  2. Note the digital error. If it is more than 2 kHz adjust the VFO trimmer cap VC1 (center under the sealing tape) to exactly 50.0 on the digital readout.

  3. Turn the main knob to 450 analog. If the digital error is less than 2 kHz it is in spec. If the digital error greater, proceed:

    For instance, if the digital error is 14.454.0 (plus 4 kHz), multiply the error times 4 (16 kHz) and adjust the VFO trimmer cap to the desired frequency (14.450.0) LESS the error, or 14.434.0. Next, adjust the VFO inductor L1 (front under the sealing tape) back up to the desired frequency of 14.450.0.

  4. If the error in step 3 was in the minus direction, reverse the direction of correction adjustment.

  5. VFO linearity final check: The digital readout and analog dial should agree to within +/- 2 kHz at every 100 kHz dial point.



TS-180S Increase of RX Audio Output

Author: Trio-Kenwood Communication, inc.


Service Bulletin no. 47 (30-7-1979)

RX audio output from the TS-180S may be increased a total of 4.7 dB. This is an optional change which you can make at the owners request.

On the IF unit X48-1240-00 change components:

R206 2.2K change to 1 K ohn
R207 2.2K change to 4.7 K ohm

On the AF Gain Control, between pin 1 and 3;

C4 .047uF change to .027uF mylar

Please notate your service manual.
TS-180S IF output #2 Level Change for SM-220

Author: Trio-Kenwood Communication, inc.


Service bulletin no. 42 (4-9-1979)

TS-180S owners who desire to operate an SM-220 for IF output display will require a wiring change to the IF unit X48-1240-00. No additional parts and no adjustments are required.

Remove R77, 470 ohm, and replace with wire jumper. Remove R78, 56 ohm, and replace with old R77. The 56 ohm resistor is not used.

With AGC on, gain should be adequate for about a 3/4 screen display.


TS-180S DFC hum with PS-30

Author: Trio-Kenwood Communication, inc.


Service bulletin no. 36 (10-7-1979)

Some TS-180S users may report erratic DFC, and audio hum. You will find they have placed the PS-30 to the left of the transceiver. Hum is induced from the PS-30 into the DFC.

We are awating modification and production changes. Mean while, please be award of this problem. Temporarily moving the PS-30 to the right hand side of the transceiver will cure the problem. Spacing the two units with the SP-180, or just seperating at least two inches will also cure the hum. When full information is available, we will follow up.

Please advise your Service and Sales personal.


TS-120S, TS-180S phone patch terminal addition

Author: Trio-Kenwood Communication, inc.


Service bulletin no. 44 (6-9-1979)

Kenwood recommends the PC-1 Phone Pacth for all of our radios. Most other phone pacthes will work satisfactorily without any modification to the radio, requiring only an external speaker connection, and that the Mic line be run through the pacth.

For those operators who desire a Pacth input similar to the TS-520S or TS-820S, an input connection and terminal must be added at the Mic input preamp circuit.

Fixed Divider

Use a 100Kohm in series, with a 10Kohm to ground on the input side of the 100Kohm resistor. Use shielded line, and connect as follows:

TS-120S

On the IF Gen unit X49-1110-01 install the fixed divider at the junction of R43 10K, C42 100pF, & C43 1uF (input of Q18). Add an RCA jack, or use remote pins 7 and ground for input.

TS-180S

On the IF Gen unit X48-1240-00 install the fixed divider at the junction of R167 10K, C128 .001uF, & C129 1uF (input of Q32). Add an RCA jack, or use remote pins 7 and ground for input.


Go Back To The Kenwood Mods Page

Go Back To The Main Modifications Page

Go Back To The CB / HAM Radio Main Page

Go Back To The Main Home Page


Copyright © The Defpom 1997-2008

http://www.radiomods.co.nz/